Seam-free and stitch-free, seamless clothing has been around for quite a long time, but it's becoming a rising trend, and for good reasons.
The first clothing item that used the seamless technology is the pantyhose. And you can see the (incredibly satisfying) process in this video above.
Now you may be surprised to see that even for a clothing piece that advertises the term "seamless," it isn't really seamless. Rather, it uses very minimal cutting and sewing. Part of it is for reinforcement. Another reason is because the visible seamlines are actually the skeleton for the woven fibers (since they're woven in cylindrical/tube pattern).
So, why do we go absolutely bonkers over seamless athleisure and swear by it?
Since seamless activewear minimizes seams and cut-and-stitch, there is minimum seamlines and this causes less friction on the skin as you move in your activewear.
It Hugs All Your Curves
Another benefit of minimal seamlines is that you won't have to worry about bumps and folds. When a regular clothing is cut and stitched, the seamlines appear tighter than the fabric panel because eventhough the manufacturer uses zig-zag stitching for the four-way stretch fabric, the thread is not elastic. This can sometimes result in unwanted folds that aren't too flattering.
Seams add weight. That's a fact. Less seams means less weight. That's why when you put on your seamless leggings, they feel so light and so comfortable.
This advantage factors in all the previous points. Since it's 99% constructed by being woven into a clothing piece and not cut-and-stitched, the piece moves with you. There are no panels sewn together by non-elastic fabric that rip when they're stretched and pulled away from one another.
More Creative Designs
There are a myriad of variations for regular cut-and-stitch clothing, and the creativity is shown through prints and the exciting ways a designer can make paneling patterns (with colorblock technique or using mesh and straps or same-colored fabrics with strategic seam placements) to flatter the wearer's body. With seamless technology, a pair of leggings can be woven already with its own patterns, complete with perforated areas, mesh-like areas. This is because seamless garment knitting machines allow different knits to be put together side by side. Whether it's rib, jacquard, jersey, or mesh knit. All with minimum stitching.
For manufacturers, the key benefits for creating seamless clothes are how much time is saved to create a garment. When producing regular cut-and-stitch item, many aspects (such as pattern-making, cutting, adjusting, and sewing) add to the overall production time, and time is money. A seamless clothing, on the other hand, can be assembled in minutes (although using a fairly expensive machine). The saving of the cost can hence be passed on to the wearer.